Creating a tachometer with an Arduino and some correction fluid

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One of the requirements for our project is being able to get the speed the car is travelling at. As well as providing useful feedback for the human controller, this information can be used in the decision making processes.

We decided to implement this in the simplest possible way, using a digital line sensor (https://www.sparkfun.com/products/9454).

From the product description page:

The board’s QRE1113 IR reflectance sensor is comprised of two parts – an IR emitting LED and an IR sensitive phototransistor. When you apply power to the VCC and GND pins the IR LED inside the sensor will illuminate. A 100Ω resistor is on-board and placed in series with the LED to limit current. The output of the phototransistor is tied to a 10nF capacitor. The faster that capacitor discharges, the more reflective the surface is.

In short, the IC outputs a lower value if more light is reflected (i.e. the object is bright), and a higher value if less light is reflected (i.e. the object is dark).

Picture1

Sample output. (synthesised)

On the Arduino microcontroller, we can test the output of the line sensor in a loop. When we detect lower numbers, we know that the sensor is over the brighter part of the wheel. Every time a drop is seen, a revolution counter is incremented (because the wheel will have spun once). Every second, an interrupt is raised, and the speed calculated by using the following formula:

speed(m/s) = rpm / (60×2πr)   where r is the radius of the wheel

This method of getting speed is extremely simple and requires a minimal amount of circuitry. It is less reliable than using something like a Hall Effect Sensor, as the surrounding light may interfere with the measurements, or the IR sensor on the IC may get dirty/somehow have it’s line of sight to the wheel blocked. For our controlled environment however, the system works well and performs to specification.

Hassan
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